Universal PLC Connectors
Reading tag memory from legacy industrial PLCs and streaming metrics to cloud backends without touching ladder logic.
INDUSTRIAL MANUFACTURING
SCADA MQTT streaming & vibration anomaly ML.
Connecting PLCs and SCADA controllers to real-time plant manager dashboards. Uses Rust background workers to parse high-frequency vibration streams to catch line failures before downtime occurs.
MANUFACTURING SPECSSUB-SECOND BUS
PLC ProtocolsOPC-UA & Modbus TCP
MessagingSub-Second MQTT Telemetry
ML EngineVibration Anomaly Detection
Hardware IsolationRead-Only Telemetry Isolation
SCADA Manufacturing Practice
Sub-SecondReal-Time
SCADA MQTT telemetry ingestion
OPC-UA / ModbusZero Hardware Change
Universal PLC protocol support
Predictive MLZero Downtime
Vibration & thermal anomaly detection
100% IPFull Ownership
Source code and gateway scripts
01 / MANUFACTURING CAPABILITIES
Industrial factory floor technology capabilities.
Predictive Maintenance
Analyzing high-frequency motor vibration and thermal signatures to alert plant managers before bearing failure.
Live Line Execution Dashboards
Building real-time OEE (Overall Equipment Effectiveness) dashboards displaying throughput, availability, and quality.
02 / MANUFACTURING PHILOSOPHY
Unplanned factory downtime costs thousands per minute - software should prevent it.
We isolate telemetry ingestion from control write pathways, guaranteeing plant floor safety while delivering real-time visibility.
03 / SCADA TOOLCHAIN
Curated manufacturing matrix.
01 // PROTOCOLS
- OPC-UA (IEC 62541)
- Modbus TCP & RTU
- MQTT (Sparkplug B)
- EtherNet/IP & PROFINET
02 // EDGE HARDWARE
- Advantech Industrial PCs
- Siemens SIMATIC IOT2050
- Raspberry Pi Compute Module
- Rust & Go Edge Daemons
03 // ANALYTICS & ML
- ClickHouse Time-Series
- FastAPI Anomaly Service
- PyTorch Vibration Models
- OEE Calculation Engine
04 // DASHBOARDS
- Grafana Enterprise Plant BI
- React 19 Line Monitoring
- Telegram Incident Alerts
- Shift Logbook Export
04 / FACTORY WORKFLOW
Our 4-step SCADA integration framework.
Tag Memory Audit
Mapping OPC-UA nodes and Modbus register addresses for key plant machines.
Read-Only Edge Setup
Installing isolated industrial PC gateway for sub-second telemetry polling.
Vibration ML Tuning
Training baseline vibration models to detect motor bearing wear.
Live OEE Dashboard
Deploying real-time line execution dashboards for plant managers.
05 / INSPECTABLE CODE
Manufacturing SCADA code snippets.
mfg/opc_ua_worker.py
Async Python worker polling factory floor OPC-UA server nodes and converting vibration/temperature metrics to MQTT telemetry topics.
1from asyncua import Client2import asyncio34async function read_plc_scada_tags():5 async with Client(url="opc.tcp://192.168.10.50:4840") as client:6 vibration_node = client.get_node("ns=2;s=Line1.VibrationHz")7 val = await vibration_node.read_value()8 mqtt_dispatch("mfg/line1/vibration", {"hz": val})06 / GUARANTEES
Manufacturing guarantees.
100% IP Transfer
Complete OPC-UA gateway code, ClickHouse schemas, and ML scripts transferred.
Hardware Read Isolation
Strict read-only telemetry architecture preventing unauthorized write commands to PLCs.
Upfront Mutual NDA
Protecting plant layouts and production volumes with formal NDAs.
SECTOR CASE
Industrial Factory Floor SCADA MQTT Telemetry
Connecting PLCs and SCADA controllers to real-time plant manager dashboards with sub-second MQTT telemetry.
SCADA BUS SPECSUB-SECOND
• OPC-UA & Modbus Connector
• Motor Vibration ML Anomaly
• Real-Time Line OEE Calculation
• Read-Only Safety Isolation
07 / MANUFACTURING FAQS
Questions about industrial manufacturing solutions?
How does Arivu connect legacy factory PLCs without hardware replacement?
We deploy lightweight MQTT edge gateways supporting OPC-UA and Modbus TCP protocols, reading existing tag memory from Siemens, Allen-Bradley, or Schneider PLCs without modifying machine logic.